GENESIS FUTURA 40Fully automatic rotary ring wrapper
Automatic stretch wrapper that allows low investment costs and, consequently, high levels of competitiveness guaranteeing low consumption of electricity, low maintenance, high reliability and long service life.
Best in class solution for ring position locking, standard component for maximum operator safety
MODULAR DESIGN
Prepared for quick upgrades setup
QUICK AND FLEXIBLE SETUP
Quick and easy replacement of most components
WRAPPING CYCLE FLEXIBILITY
Possibility to start and finish wrapping cycle at any position on the load
STANDARD EQUIPMENTS
BSCSP - FIXED PRE-STRETCH CARRIAGE
Carriage with single motorization on-board with automatically recharged batteries to obtain film pre-stretching since the beginning of the wrapping process. Possibility to pre-stretch the stretch film at fixed values up to 300%.
FUTURA CLAMP
Pneumatically driven clamp unit with hot wire film cutting which incorporates also the device for final sealing of the film tail on the contrast.
overview
The machine works with the exclusive system that powers prestretch driven units with batteries charged during machine pauses at pallet infeed and outfeed. Furthermore, construction solutions were adopted to minimise transport costs and installation time with economic advantages for the end user.
GENESIS FUTURA 40 FULLY AUTOMATIC ROTARY RING WRAPPER
Pre-stretch carriage with double independent DC motorisation on-board, with electric current generator and ultra-capacitors. Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.
The carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.
The adjustment of the containment force on the pallet is controlled by a reactive system based on the CUBE TECHNOLOGYTM Level 1.
Pre-stretch carriage with double independent DC motorisation on-board, with electric current generator and ultra-capacitors. Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.
The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.
The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.
EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force.
NIP&TUCK CLAMP
Optional device for clamping, cutting and threading the film without sealer.
The last tail of the wrapping film is inserted into the second-last wrap.
VERTICAL PRESSURE PLATEN
Pallet retainer system during wrapping, mandatory with upper covering systems (Top Inside / Top Outside) or with particularly unstable loads.
TOP INSIDE COVER DEVICE
Automatic integrated in the structure system for covering the upper surface of the pallet and obtain protection against dust and water
ROPING DEVICE
Optional system to reduce the width of the film to a "rope" and ensure a more effective stabilisation of the load.
Available in 3 versions:
ROPING FROM BOTTOM
Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product.
ROPING FROM TOP
Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at the level of wood axis of the pallet.
The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a "rope" and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.
ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.
ROPING WITH DOUBLE MOVEMENT
The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double "rope". The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.
ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.
CENTER MACHINE PALLET LIFTER
Device to lift up the pallet in order to allow the wrapping of the wooden pallet.
It is normally used in combination with roping device to guarantee the maximum stability of the load
Available with pneumatic or hydraulicdrive.
It is located under the central machine conveyor.
RCONNECT
Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.
- Monitor your performance
- Improve your efficiency
- Detect and inspect your line failures
- Remote assistance in private connection without need of company LAN
ARC - AUTOMATIC REEL CHANGER
Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.
Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.
The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.
TPM KIT
LESS IS MORE
TPM kit means lower and preventive maintenance and higher productivity.
- Avoid production lines downtime
- Visual control of the machine status
Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.
VCA - CORNER APPLICATOR
Automatic corner applicator device for the protection of the pallet corners.
It consists of vertical storages combined with vaccum grippers and moving hands.
Thanks to a special control system (ROBOPACpatent) the vacuum grippers are able to "locate" in a fully automatic way the corners of the pallet, without any manual setting or adjustment.
SLIPSHEET FOLDING DEVICE
Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.
Stretch wrapping
Stretch wrapping
Stretch wrapping
Palletizing and Depalletizing
Automated Guided Vehicles
Stretch wrapping
Case studies
Case studies
Case studies
Case studies
