GENESIS THUNDER HS/2Fully automatic very hi-speed rotary ring wrapper with 2 reels
Ultra high speed rotating ring machine with two pre-stretch carriages.
Genesis Thunder is a real concentrate of technology, able to obtain absolute level performances both in terms of speed and material saving, as well as load stabilization that prevents damages that can affect the quality of the final product and the resulting waste. Thus, constituting an indirect source of economic and environmental cost savings.
Pre-stretch carriage with rollers controlled by two external direct-drive servo-motors.
Possibility to pre-stretch the film in variable way, in continuous and adjustable on HMI and apply up to 12 containment force values on the load.
The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.
The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.
EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force
NIP&TUCK CLAMP
Optional device for clamping, cutting and threading the film without sealer.
The last tail of the wrapping film is inserted into the second-last wrap.
VERTICAL PRESSURE PLATEN
Pallet retainer system during wrapping, mandatory with upper covering systems (Top Inside / Top Outside) or with particularly unstable loads.
Air blowers are installed on the pressure platen plate to keep the film sheet in position.
TOP INSIDE COVER DEVICE
Automatic integrated in the structure system for covering the upper surface of the pallet and obtain protection against dust and water
TOP OUTSIDE COVER DEVICE
Automatic system for covering the upper surface of the pallet against dust.
It's an independent structure placed outside the machine, normally installed on the conveyor before wrapper position.
The top of the pallet is covered with the pallet in motion.
The device has electrical system integrated with the wrapping machine.
An electrical crane system (optional) is fixed on the top structure for easier reel replacement.
ROPING DEVICE
Optional system to reduce the width of the film to a "rope" and ensure a more effective stabilisation of the load.
Available in 3 versions:
ROPING FROM BOTTOM
Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product.
ROPING FROM TOP
Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at the level of wood axis of the pallet.
The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a "rope" and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.
ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.
ROPING WITH DOUBLE MOVEMENT
The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double "rope". The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.
ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.
CENTER MACHINE PALLET LIFTER
Device to lift up the pallet in order to allow the wrapping of the wooden pallet.
It is normally used in combination with roping device to guarantee the maximum stability of the load
Available with pneumatic or hydraulicdrive.
It is located under the central machine conveyor.
RCONNECT
Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.
- Monitor your performance
- Improve your efficiency
- Detect and inspect your line failures
- Remote assistance in private connection without need of company LAN
ARC - AUTOMATIC REEL CHANGER
Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.
Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.
The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.
VCA - CORNER APPLICATOR
Automatic corner applicator device for the protection of the pallet corners.
It consists of vertical storages combined with vaccum grippers and moving hands.
Thanks to a special control system (ROBOPACpatent) the vacuum grippers are able to "locate" in a fully automatic way the corners of the pallet, without any manual setting or adjustment.
TPM KIT & TROUBLESHOOTING
LESS IS MORE
TPM kit means lower and preventive maintenance and higher productivity.
- Avoid production lines downtime
- Visual control of the machine status
- Faster troubleshooting (optional add-on that helps operators to solve eventual problems)
Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.
SLIPSHEET FOLDING DEVICE
Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.
LOW-LEVEL MOTOR
Ring lifting motor in ergonomic position, no more needs of maintenance platforms
MOBILE STOP KIT
Kit to allow top film positioning also on low pallets.
